The final products from the ACS system are in the form of pellets or granules, which can be directly fed into production lines for film blowing, pipe extrusion, and plastic injection, among other applications. Specifications: Working Steps of ACS Compacting and Pelletizing System 2. Crushing and Compacting: The rotating blades of the compactor cut the incoming scraps. Frictional heating from the high-speed blades helps shrink the material just below its agglomeration point. The guide structure compacts and directs the material into the extruder screw, enabling fast and stable feeding. 3. Sliding Gate: Installed between the compactor outlet and the extruder inlet, this gate controls the time the material spends in the compactor, adjusting the feeding capacity accordingly. 5. Melt Filtration: A standard pillar-type screen changer is installed at the extruder head, offering effective filtration. The filtration requirements depend heavily on the quality of the input material and the intended use of the granules. 6. Pelletizing: Strands pelletizing is a common method for PET. The strands from the extruder die are manually guided into a water trough for cooling, then dried using an air knife, cut by the pelletizer blades, and formed into granules or chips. ACERETECH: A professional manufacturer of PET film, flakes, and filament re-pelletizing systems, providing complete solutions for PET re-pelletizing processes. Concentration Makes Profession: ACERETECH has focused on waste plastics re-pelletizing technology for many years, accumulating extensive experience in both recycling processes and machinery manufacturing. Trans-industry Coordination: By integrating compounding technology, we apply the high volatility performance of twin-screw extruders into PET re-processing, ensuring efficient degassing performance. IV Value Reduced within 0.03 – 0.06 (Tested on clean and dried PET flakes). Advantages of ACS Compacting and Pelletizing System: 1. Combines crushing, compacting, and pelletizing in one system, reducing labor costs. 2. High-efficiency feeding suitable for films, filaments, raffias, and foaming materials. 3. Higher output and lower energy consumption. Why Choose Us? 1. Lower investment cost for a high-quality, durable machine. 2. Low energy consumption with high production output. 3. Overseas installation and training available. 4. Machine warranty with spare parts in stock and timely delivery. 5. Fast machine delivery and installation: AceRetech produces around 10 sets of plastic machines per month, delivering faster than most manufacturers. The standard delivery time for AceRetech recycling machines is 60 days. 1-3MM Silicon Carbide Provided For Deoxidize Wear resistance & high hardness silicon carbide,all models silicon carbide also be provided,silicon carbide used for desoxidant Dingyang Metallurgical Refractory Co., Ltd , https://www.dyrefractorymatter.com
The ACS series compacting and pelletizing system integrates the functions of crushing, compaction, plasticization, and pelletizing into one step. It is widely used in the recycling and pelletizing process of plastics. The ACS system provides a reliable and efficient solution for re-pelletizing PP, PE, PET, PVC films, raffias, filaments, PP woven/non-woven bags, and EPE/EPS/XPS foaming materials.
Model Name
ACS
Recycling Material
HDPE, LDPE, LLDPE, PP, BOPP, CPP, OPP, PA, PC, PS, PU, EPS, PET
Final Product Shape
Pellets/Granules
System Composition
Belt conveyor, cutting compactor, single screw extruder, pelletizing device, water cooling unit, dewatering section, conveying blower, and production silo
Output Range
160kg/h - 1200kg/h
Feeding Device
Belt conveyor (standard), Rolls hauling off device (optional)
Compactor Volume
300 Liters - 1400 Liters
Screw Diameter
80mm - 180mm (standard)
Screw Material
38CrMoAlA nitride steel (SACM-645), bimetallic (optional)
Screw L/D
34/1, 36/1 (depending on material features)
Barrel Heating
Ceramic heater or Casting Aluminum heater
Barrel Cooling
Air cooling through fan blowers
Vacuum Degassing
Double vented degassing with roots pump unit (standard)
Pelletizing Type
Water cooling strands pelletizing system
Voltage Standard
Depending on project location
Optional Devices
Metal detector, rolls hauling off device, micro feeder for masterbatch, additives, chiller, etc.
Delivery Time
60 days after order takes effect
Warranty
13 months since date of bill of lading
Technical Service
Project design, factory construction advice, installation, and commissioning
1. Feeding: Plastic scraps like film, filament, and raffia are conveyed into the compactor via a belt conveyor. For roll scraps, an optional roll hauling off device can be used. The conveyor and haul-off motor are controlled by ABB inverters, allowing automatic speed adjustment based on the compactor's load. A metal detector can be integrated to stop the system if any metal is detected during feeding.
4. Plasticization and Degassing: A specialized single-screw extruder gently melts the pre-compacted material. The material is fully melted and plasticized in a 32–34D processing section. With a double-zone vacuum degassing system combined with a root pump, the vacuum pressure can reach -0.1MPa, ensuring maximum removal of volatiles from PET melts and maintaining a low IV value.
Main Technical Parameters:
Machinery Size
Data of Compactor
Data of Single Screw Extruder
Throughput Rate (Kg/hr)
Efficiency Volume (Liter)
Motor Power (Kw)
Diameter of Screw (mm)
L/D
Motor Power (Kw)
ACS300/80
300
37
80
36
45/55
160-220
ACS500/100
500
55
100
36
90/110
300-380
ACS800/120
800
90
120
36
132
450-480
ACS1000/140
1000
110
140
36
160/185
500-650
ACS1200/160
1200
132
160
34
220/250
800-1000
ACS1400/180
1400
315
180
34
315
1000-1200
Model NO.: ATE
Voltage: 380V 50Hz or Customized
Electric Components: ABB, Schneider, LS, Omron, Customized
Capacity: 350-800kg/H
Trademark: ACERETECH
Transport Package: Wooden Pallet
Specification: CE, TUV
Origin: Zhangjiagang City, Jiangsu, China
HS Code: 8477209000
Plastic Recycling Pelletizing System for PET Film/Filament/Flakes/Regrinds