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**Twin Screw Extruder PVC Concrete Profile Extrusion Line**
The PVC concrete profile extrusion line is a complete system that includes auxiliary equipment such as mixers, crushers, lamination machines, and hot stamping machines. The entire system features a specially designed twin screw with excellent shearing and plasticizing properties, ensuring high-quality output. The high-speed cooling of the extrusion and calibration die significantly improves the production speed and efficiency.
This production unit consists of: **Mixer - Parallel Double Screw Extruder - PVC Profile Tooling - Vacuum Calibration Table - Haul-off Machine - Cutting Machine - Stacker - Hot Stamping or Lamination Machine - Crusher**. It is capable of producing profiles up to **800mm in width**.
**Key Advantages:**
- The specially designed screw ensures better plasticizing and stable extrusion.
- The fast cooling forming die helps increase the line speed and productivity.
- The upper and lower caterpillars are driven by separate motors, ensuring stability and reliability.
- The calibration table is adjustable in all directions, making operation easier.
- The cutting unit offers smooth and precise cuts, especially for wide profiles.
- The intelligent PLC control system provides an easy-to-use interface for efficient operation.
**Work Flow and Detailed Information:**
| Component | Description |
|------------------|-------------|
| Feeder | To feed material into the extruder. |
| Extruder | Features world-renowned electrical components (Siemens, Schneider, ABB), high-torque gearboxes with NSK/SKF bearings, Siemens/WEG motors, bimetallic screws and barrels, and an intelligent PLC control system. |
| Die Head | Made from 3Cr13/3Cr17 material. Includes extrusion die head, calibrator, and cooling tank. Suitable for PVC wood-plastic foamed and PE/PP wood-plastic cold push direct extrusion. |
| Vacuum Calibration Table | Equipped with vacuum and water pumps. Width: 240mm, Length: 6000mm, with an independent operation panel. |
| Haul-off | Upper and lower caterpillars are separately driven with frequency inverter speed control. Features quick-change pads and aluminum installation plates. |
| Cutter | Tracking cutter or lifting saw cutter with a dual-station dust collection system. Synchronous driving via air cylinder or servo motor. |
| Stacker | Made of stainless steel 304. Discharge is controlled by air cylinders. |
| Surface Treatment | Includes embossing, brushing, sanding, lamination, and hot stamping machines for final product finishing. |
**Main Components Brands:**
- Motor: Siemens, WEG, SEW
- Gear Reducer: SEW, FALK
- Bearing: SKF, FAG, NSK
- Air Cylinder: Festo, SMC, AirTac
- PLC Interface & Module: Siemens, Schneider, Beckhoff
- Frequency Inverter: ABB, Schneider, Siemens
- Servo Motor: Lenze, Delta
- Pressure Sensor: Dynisco, Gefran
- Low Voltage Components: Siemens, Schneider, Omron, LS
- Temperature Controller: Omron, RKC
- Solid State Relay: Crydom, Celduc
**Technical Parameters:**
| Max. Profile Width (mm) | Extruder Model | Designed Capacity (kg/h) | Extruder Motor Power (kW) |
|-------------------------|--------------------|--------------------------|----------------------------|
| 180 | ACE 51/105 or 55/110 | 80–120 / 120–150 | 18.5 / 22 |
| 240 | ACE 65/132 | 175–250 | 37 |
| 300 | ACE 65/132 | 175–250 | 37 |
| 400 | ACE 65/132 or 80/156 | 175–250 / 250–350 | 37 / 55 |
| 600 | ACE 65/132 or 80/156 | 175–250 / 250–350 | 37 / 55 |
| 800 | ACE 80/156 | 280–350 | 55 |
**Why Choose ACEEXTECH?**
- Over 25 years of experience in the plastic extrusion industry with a specialized R&D team.
- Ability to provide customized extrusion solutions tailored to your needs.
- Comprehensive sales system covering pre-sales, sales, and after-sales support.
- Professional sales team fluent in English, Portuguese, Spanish, Turkish, and Russian.
**Our Services:**
- Customized extrusion solutions.
- Turn-key solutions including plant layout, formula development, and production support.
- Full sales system with pre-sales, sales, and after-sales services.
- On-site commissioning and installation, plus free training for your staff.
**To receive a detailed proposal, please provide:**
- Basic drawing of the final product.
- Required output capacity.
- Whether you need single, double, or triple cavity extrusion.
**Contact ACEEXTECH:**
**JIANGSU ACEEXTECH MACHINERY CO., LTD**
**Tel:** +86-512 58620105
**Fax:** +86-512 58620107
**Mobile/HatsApp:** +86 13962472339
**Website:** [www.aceextech.com](http://www.aceextech.com)
**Address:** No.18 Yuefeng Road, Nanfeng Town, Zhangjiagang City, Jiangsu, China, 215600