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**Two-Stage XLPE Wire Cable Material Compounding Extruder Machine**
**Product Description:**
The Silane Crosslinking Cable Material Pellets Granulating Machine is designed based on the modular building block principle, allowing for easy customization of the plastic extrusion machine according to material properties and process requirements. This system enables a single machine to achieve versatile performance and serve multiple purposes effectively. Its excellent dispersion, compounding, and self-cleaning capabilities have made it a popular choice in the industry.
**Key Features of the Product:**
1. High dielectric breakdown strength
2. Low dielectric loss
3. Excellent and stable insulation properties
4. Good flexibility and softness
5. Superior mechanical and electrical performance
6. Strong resistance to acids and alkalis, with good chemical stability
**Application:**
This machine is ideal for producing PE (Polyethylene) cable materials, offering efficient compounding and granulation for high-quality cable production.
**Production Line Overview:**
The ATS Two-Stage Compounding Line is commonly used for manufacturing PE cable materials. It consists of an ATE twin-screw extruder, an ASE single-screw extruder, and a downstream pelletizing system. The first stage handles polymer compounding, while the second stage ensures gentle extrusion at lower temperatures, followed by pelletizing via a cutting system.
**Advantages of the Production Line:**
- The high aspect ratio co-rotating twin-screw extruder completes plasticization, compounding, and grafting efficiently.
- The low-speed single-screw extruder reduces temperature, increases pressure, and ensures smooth extrusion and pelletizing.
- This two-stage system offers greater operational flexibility, optimized technical conditions, and improved product performance compared to a single-stage extruder.
**Pelletizing System Options:**
Multiple cutting systems can be integrated into the ATS compounding line. The modular design allows for both instrument control and PLC control options. Key electrical components are sourced from European brands to ensure reliable and stable performance.
For PE cable material production, the water-cooled die-face hot-cutting system is typically used. It combines the high-speed, strong-compounding capability of the twin-screw extruder with the low-speed, low-temperature, and weak-shear characteristics of the single-screw extruder, making it ideal for heat-sensitive or shear-sensitive materials.
**Production Process Flow:**
1. Raw material storage
2. Drying hopper
3. Molecular screen drier
4. Raw material tank
5. Loss-in-weight metering pump
6. Loss-in-weight electronic balance
7. Main twin-screw extruder
8. Main single-screw extruder
9. Water-ring pelletizer
10. Centrifugal hydro-extractor
11. Boiling bed
12. Vacuum feed mechanism
13. Molecular screen drier
14. Drying hopper
15. Product hopper
16. Vacuum packing machine
**Main Technical Specifications:**
| Machine Size | Screw Diameter (mm) | Screw Speed Max (rpm) | Motor Power (Kw) | Throughput Rate (Kg/h) |
|--------------------|---------------------|------------------------|------------------|------------------------|
| ATS65/150 | ATE52 | 62.4 | 90 | 300–500 |
| | ASE150 | 150 | 45 | |
**Features of the Equipment:**
1. Excellent mixing performance with convenient temperature control
2. Compact footprint and low power consumption
3. Fully automatic mixing and granulation with minimal labor input
4. High safety and reduced risk of raw material damage or degradation
**Our Service Commitment:**
**Pre-Sales:**
- Detailed product and application information
- Customized solution recommendations
- Provision of reference data
- Access to lab testing facilities
**During Manufacturing:**
- Layout and engineering condition support
- Regular project updates
- Provision of additional documentation
**After-Sales Support:**
- Installation, commissioning, and training
- Customer information registration and maintenance
- Spare parts supply
- Technical support for new applications
- Regular customer visits and information updates
This machine is ideal for manufacturers looking for a reliable, efficient, and customizable solution for producing high-quality XLPE cable materials. Whether you're working with standard or specialized applications, we offer tailored equipment to meet your needs.