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**Two-Stage XLPE Wire Cable Material Compounding Extruder Machine**
**Definition:**
The Silane Cross-Linking Cable Material Pellets Granulating Machine is designed using the modular principle, allowing for easy customization of the plastic extrusion machine based on material properties and process technology. This flexibility enables a single machine to achieve extensive performance and serve multiple purposes. The machine is highly popular due to its excellent dispersion, compounding, and self-cleaning capabilities.
**Product Features:**
1. High dielectric breakdown strength
2. Low dielectric loss
3. Excellent and stable insulation
4. Good softness
5. Superior mechanical and electrical properties
6. Strong resistance to acids and alkalis, with good chemical stability
**Application:**
This machine is ideal for producing PE (polyethylene) cable materials. It is especially suitable for applications where high-quality insulation and durability are required.
**Production Line Overview:**
The ATS Two-Stage Compounding Line is commonly used for producing PE cable materials. It consists of an ATE twin-screw extruder, an ASE single-screw extruder, and a downstream pelletizing system. The first stage involves polymer compounding, while the second stage ensures gentle extrusion at lower temperatures, followed by pelletizing via a downstream cutting system.
**Key Characteristics of the Production Line:**
- The high L/D ratio co-rotating twin-screw extruder completes plasticization, compounding, and grafting efficiently.
- The low-speed single-screw extruder reduces temperature, increases pressure, and performs extrusion and pelletizing.
- This two-stage system offers greater operational flexibility, improved technical conditions, and enhanced product performance compared to a one-stage extruder.
**Pelletizing System:**
Multiple cutting systems can be integrated into the ATS compounding line. Thanks to its modular design, both instrument control and PLC control options are available. Key electrical components are sourced from European brands to ensure reliable and stable performance. For PE cable production, a water-cooled die-face hot cutting system is typically used, combining the high throughput and strong compounding of the twin-screw extruder with the low-speed, low-temperature, and weak-shear characteristics of the single-screw extruder. This makes it ideal for heat-sensitive or shear-sensitive materials.
**Production Process:**
1. Raw material storage
2. Drying hopper
3. Molecular screen dryer
4. Raw material tank
5. Loss-in-weight metering pump
6. Loss-in-weight electronic balance
7. Main twin-screw extruder
8. Main single-screw extruder
9. Water-ring pelletizer
10. Centrifugal hydro-extractor
11. Boiling bed
12. Vacuum feed mechanism
13. Molecular screen dryer
14. Drying hopper
15. Product hopper
16. Vacuum packing machine
**Main Technical Specifications:**
| Machine Size | Screw Type | Screw Diameter (mm) | Max Screw Speed (rpm) | Motor Power (kW) | Throughput Rate (kg/h) |
|--------------|------------|----------------------|------------------------|------------------|-------------------------|
| ATS65/150 | ATE52 | 62.4 | 600 | 90 | 300–500 |
| | ASE150 | 150 | 85 | 45 | |
**Features of the Equipment:**
1. Excellent mixing performance with convenient temperature control
2. Compact footprint and energy-efficient operation
3. Fully automated raw material mixing and granulation with minimal human intervention
4. High safety standards that reduce material damage and degradation
**About Our Service:**
**Before Sale:**
1. Detailed introduction of products and applications
2. Customized solution recommendations
3. Provision of reference information
4. Access to a testing lab
**During Manufacturing:**
1. Assistance with layout and engineering conditions
2. Regular updates on project progress
3. Provision of additional documents
**After Sales:**
1. Installation, commissioning, and training support
2. Customer information registration and record-keeping
3. Availability of spare parts
4. Technical support for new applications
5. Regular customer visits for feedback and improvement
Our machines are designed to meet a wide range of industrial needs, ensuring high efficiency, reliability, and long-term value. Whether you're looking for standard or specialized solutions, we offer tailored equipment to match your specific requirements.