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The ACS series compacting and pelletizing system integrates crushing, compaction, plasticization, and pelletizing into one step, making it ideal for the recycling and pelletizing of plastics. This system is specifically designed for PP, PE, PET, PVC films, raffias, filaments, PP woven/non-woven bags, and EPE/EPS/XPS foaming materials. The final products are in the form of pellets or granules, which can be directly used in film blowing, pipe extrusion, and injection molding processes.
Model Name
ACS
Recycling Material
HDPE, LDPE, LLDPE, PP, BOPP, CPP, OPP, PA, PC, PS, PU, EPS, PET
Final Product Shape
Pellets/ Granules
System Composition
Belt conveyor, cutting compactor, single screw extruder, pelletizing device, water cooling unit, dewatering section, conveying blower, and production silo
Output Range
160kg/h - 1200kg/h
Feeding Device
Belt conveyor (standard), Rolls hauling off device (optional)
Compactor Volume
300 Liters - 1400 Liters
Screw Diameter
80mm - 180mm (standard)
Screw material
38CrMoAlA nitride steel (SACM-645), bimetallic (optional)
Screw L/D
34/1, 36/1 (depending on the features of the recycled material)
Barrel's Heating
Ceramic heater or Casting Aluminum heater
Barrel's Cooling
Air cooling through fan blowers
Vacuum Degassing
Double vented degassing with roots pump unit (Standard)
Pelletizing Type
Water cooling strands pelletizing system
Voltage Standard
Depending on project location
Optional Devices
Metal detector, rolls hauling off device, micro feeder for masterbatch, additives, chiller, etc.
Delivery Time
60 days after order takes effect
Warranty
13 months since date of bill of lading
Technical Service
Project design, factory construction suggestions, installation, and commissioning
Working Steps of ACS Compacting and Pelletizing System
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1. Feeding: As standard, plastic scraps like film, filament, and raffia are conveyed into the compactor via a belt conveyor. For roll scraps, a roll hauling-off device is optional. The motor drives of the conveyor and hauling device work with ABB inverters to automatically adjust feeding speed based on the compactor’s fill level. A metal detector can be integrated with the conveyor to stop the system if metal is detected.
2. Crushing and Compacting: The rotating blades of the compactor cut the incoming scraps. Frictional heating from high-speed rotation heats the material just below its agglomeration point. The optimized guide structure compacts and directs the material into the extruder screw. This process crushes, dries, and compacts the material, ensuring fast and stable feeding into the extruder.
3. Sliding Gate: Installed between the compactor outlet and the extruder inlet, it controls the material retention time in the compactor and adjusts the feeding capacity.
4. Plasticization and Degassing: A specialized single-screw extruder gently melts the pre-compacted material. The plastic scraps are well melted and plasticized in a 32 to 34D processing section. With a double-zone vacuum degassing system combined with a root pump unit, the vacuum pressure reaches up to -0.1MPa, effectively removing volatiles from PET melts to maintain low IV value.
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5. Melt Filtration: A pillar-type screen changer is installed on the extruder head to ensure effective filtration. The filter requirements depend on the input material quality and the intended use of the granules.
6. Pelletizing:
Strands pelletizing is commonly used for PET. The strands from the extruder die are manually placed into a water trough for cooling, then dried using an air knife before being cut by the pelletizer blades into granules/chips.
 
Main Technical Parameter:
Machinery size
Data of compactor
Data of single screw extruder
Throughput
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rate (Kg/hr)
Efficiency volume
(Liter)Motor power
(Kw)Diameter of screw (mm)
L/D
Motor power (Kw)
ACS300/80
300
37
80
36
45/55
160-220
ACS500/100
500
55
100
36
90/110
300-380
ACS800/120
800
90
120
36
132
450-480
ACS1000/140
1000
110
140
36
160/185
500-650
ACS1200/160
1200
132
160
34
220/250
800-1000
ACS1400/180
1400
315
180
34
315
1000-1200
ACERETECH: Professional equipment manufacturer for PET film, flakes, and filament re-pelletizing, providing complete solutions for waste plastic recycling.
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Concentration makes profession: ACERETECH has focused on waste plastic re-pelletizing technology for years, accumulating extensive experience in both recycling processes and machinery manufacturing.
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Trans-industry coordination: By integrating compounding technology, we apply the high volatility performance of twin-screw extruders into PET reprocessing, ensuring efficient degassing.
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IV value reduced within 0.03–0.06 (based on clean and dried PET flakes).
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Advantages of the ACS Compacting and Pelletizing System:
1. Combines crushing, compacting, and pelletizing in one system, reducing labor costs.
2. High-efficiency feeding suitable for films, filaments, raffias, and foaming materials.
3. Higher output and lower energy consumption.
Why Choose Us?
1. Lower investment cost for a durable and high-quality machine.
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2. Low energy consumption with high production output.
3. Overseas installation and training available.
4. Machine warranty with spare parts in stock and timely delivery.
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5. Fast delivery and installation: AceRetech produces about 10 sets of plastic machines per month, delivering faster than most manufacturers. The regular delivery time for AceRetech recycling machines is 60 days.
Model NO.: ATE
Voltage: 380V 50Hz or Customized
Electric Components: ABB, Schneider, LS, Omron, Customized
Capacity: 350-800kg/H
Trademark: ACERETECH
Transport Package: Wooden Pallet
Specification: CE, TUV
Origin: Zhangjiagang City, Jiangsu, China
HS Code: 8477209000
Plastic Recycling Pelletizing System for PET Film/Filament/Flakes/Regrinds