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**Twin Screw Extruder PVC Concrete Profile Extrusion Line**
The PVC concrete profile extrusion line is a complete system that includes auxiliary equipment such as mixers, crushers, lamination machines, and hot stamping machines. This advanced production line is designed to deliver high-quality output with excellent efficiency and performance.
The entire system features a specially designed twin screw extruder that ensures superior shearing and plasticizing effects, resulting in consistent product quality. The high-speed cooling system for the extrusion and calibration mold significantly enhances the production speed and overall efficiency of the line.
The unit consists of the following components: Mixer – Canonical (Parallel) Double Screw Extruder – PVC Profile Tooling – Vacuum Forming Table – Haul-off Machine – Cutting Machine – Stacker – Hot Stamping or Lamination Machine – Crusher.
The production profile width can reach up to 800mm.
**Advantages:**
- The specialized screw design improves plasticizing performance and ensures stable extrusion.
- The fast cooling forming die helps increase the production line's speed and efficiency.
- The upper and lower caterpillars are driven by separate motors, ensuring stability and reliability during the haul-off process. The calibration table is adjustable in all directions, making operation easier.
- The cutting unit offers fast and stable cutting, with smooth cuts. For wide profiles, a tracking cutter ensures efficient and accurate cutting.
- An intelligent PLC control system with a user-friendly interface simplifies operation and improves productivity.
**Work Flow and Detailed Information:**
| Component | Description |
|---------|-------------|
| Feeder | Feeds material into the extruder. |
| Extruder | Equipped with world-renowned electrical components like Siemens, Schneider, ABB, etc. Features a high-torque gearbox with NSK/SKF bearings, Siemens/WEG motors, bimetallic screws and barrels, and an intelligent PLC control system. |
| Die Head | Made of 3Cr13/3Cr17, includes extrusion die head, calibrator, and cooling tank. Suitable for PVC wood-plastic foamed and PE/PP wood-plastic cold push direct extrusion processes. |
| Vacuum Calibration Table | Includes vacuum and water pumps. Width: 240mm, Length: 6000mm, with an independent operation panel. |
| Haul Off | Upper and lower caterpillars are driven separately with frequency inverter speed control. Features quick-change pads, aluminum installation plates, and pneumatic compaction. |
| Cutter | Equipped with a tracking or lifting saw cutter with a double-station dust collection system. Synchronous driving via air cylinder or servo motor. |
| Stacker | Made from stainless steel 304. Discharge is controlled by an air cylinder. |
| Surface Treatment Equipment | Includes embossing, brushing, sanding, lamination, and hot stamping machines for final product finishing. |
**Main Components Brands:**
- Motor: Siemens, WEG, SEW
- Gear Reducer: SEW, FALK
- Bearing: SKF, FAG, NSK
- Air Cylinder: Festo, SMC, AirTac
- PLC Interface & Module: Siemens, Schneider, Beckhoff
- Frequency Inverter: ABB, Schneider, Siemens
- Servo Motor: Lenze, Delta
- Pressure Sensor: Dynisco, Gefran
- Low Voltage Component: Siemens, Schneider, Omron, LS
- Temperature Controller: Omron, RKC
- Solid State Relay: Crydom, Celduc
**Technical Parameters:**
| Max. Profile Width (mm) | Extruder Model | Designed Capacity (kg/h) | Extruder Motor Power (kW) |
|-------------------------|----------------|--------------------------|----------------------------|
| 180 | ACE 51/105 or 55/110 | 80–120 / 120–150 | 18.5 / 22 |
| 240 | ACE 65/132 | 175–250 | 37 |
| 300 | ACE 65/132 | 175–250 | 37 |
| 400 | ACE 65/132 or 80/156 | 175–250 / 250–350 | 37 / 55 |
| 600 | ACE 65/132 or 80/156 | 175–250 / 250–350 | 37 / 55 |
| 800 | ACE 80/156 | 280–350 | 55 |
**Why Choose ACEEXTECH?**
- A dedicated R&D team with over 25 years of experience in the plastic extrusion industry.
- Ability to provide customized extrusion solutions tailored to your needs.
- Comprehensive sales support covering pre-sales, sales, and after-sales service.
- Professional sales team fluent in English, Portuguese, Spanish, Turkish, and Russian.
**Our Services:**
- Customized extrusion solutions.
- Turn-key projects including plant layout, formula development, and production support.
- Full-service support from pre-sale to after-sales.
- Local language-speaking sales team for global markets.
- On-site commissioning, installation, and free training for client staff.
**To receive a detailed proposal, please provide:**
- Basic drawing of the final product.
- Required output capacity.
- Single, double, or triple cavity extrusion?
**Contact ACEEXTECH:**
**JIANGSU ACEEXTECH MACHINERY CO., LTD**
**Tel:** +86-512 58620105
**Fax:** +86-512 58620107
**Mobile/WhatsApp:** +86 13962472339
**Website:** [www.aceextech.com](http://www.aceextech.com)
**Address:** No.18 Yuefeng Road, Nanfeng Town, Zhangjiagang City, Jiangsu, China, 215600